CycleOps Pro300 PT to ANTPlus, Details

 

Part 1, Identify the signals

After getting the bike and cleaning it up I started to follow each wire though the bike to identify what plugs into where. Overall the wiring is really simple. The hub of the freewheel in the back has all of the processing electronics inside of it and 2 AA batteries.

I do want to say how useful and downright interesting FCC documents are when first looking at unknown commercial hardware. FCC ID T8P-SL2P402 . They also have some great photos of the internals of the torque tube. From the FCC report we can find out that the hub is using 2.4GHz (same as ANT+ but this isn’t ANT+) but most likely back when this was build in 2007 they hadn’t yet figured out how to get the transmission power needed to get the range while keeping power consumption to reasonable levels (totally my guess). So they went with the approach of putting a receive very close to the hub to relay the data back to the head unit. My guess is this exact same protocol was used on the early wired PowerTap hubs.

Thankfully the connector used between the computer and the cable that runs to the rear pickup is a very common Molex Micro-Fit. I made a pass though cable that allowed for easy access to all the pins while keeping the rear pickup connected to the head unit

Some poking around with the Oscilloscope and I had the pinout figured out

Pin Function
1 2.95V
2 Data
3 Looks like nothing
4 GND

 

From what I could tell pin3 just showed ringing each time pin 2 (data) would  switch.

Let the fun begin, out comes the Logic Analyzer

I’ve done enough work with digital circuits and your run of the mill digital communication protocols to have some idea what to look for but this was my first time going in with no idea and no documentation to turn to for reference. The first 2 days was spent just watching as I applied force to the crank without turning, then  letting the cranks spin with no force applied just to see how the signal changed.

Logic for 0 Speed.jpg
A single packet of data

 

A packet would be sent every 1.043secPacket Repeat.jpg

I started by thinking it was just your run of the mill asynchronous serial. I found the shortest pulse in any given chain 1.535ms and assumed (1/0.001535) = 651.4, call it 650baud rate. After trying this and other with every combination of data bit, stop bit and start bit I quickly came to the conclusion this was not right. There really were no start or stop bits.

I know that the torque and speed data must be sent with each packet as both would be displayed on the stock head unit and I could see how the bits shifted depending on if only torque or only speed was applied

The great discovery was that the starting pattern told me everything.

  1. 4 bits of data in 7.249ms = 1.812ms per bit (The code uses 1.770)
  2. 6 bits of 0s in 9.152ms = 1.525ms per bit (The code uses 1.545)
  3. Repeat

Once I had this variable bit rate figured out the rest just fell into place

I doubt the method I came up with is the most elegant way to work with this data but it worked for me.

5 thoughts on “CycleOps Pro300 PT to ANTPlus, Details

    1. Hi, just trying to figure how to calibrate torque (watt output) so cable tension is correct with reading? And as pads wear how do you recalibrate. Great trainer but mystery of calibration. Any help much appreciated.

  1. Everything is working perfectly. I’ve had the circuit running on a breadboard for the last month or so waiting for some parts from China to arrive. The last part should arrive tomorrow and I will transplant the circuit into a nice box to mount onto the bike.

  2. This is truly an amazing example of resourcefulness—THANK YOU!!!. I am 66 and have had the Pro300PT for I think 15 years. Need to replace brake shoes but can’t source in the UK. I took most of the stuff off bike and cleaned, adjusted chain, replaced batteries. I know it probably make no difference in the end, I am trying to understand when I adjust the cable (brake drag) I assume this effects the torque read in watt. Here I mean is IF I dial back resistance so no watts showing does this set torque at “zero”? Or is the PowerTap smart enough to know whatever resistance I set with cable (the resistance know on handlebar) it figures out correct torque— hopefully. In other words, it makes no difference when adjusting the cable tension so long as it read nothing when knob is unwound?

    I can’t find a replacement HRM strap since the ant+ versions of Polar, Garmin nor Wahoo work. I keep repairing the worn elastic strap and wonder if there is a new HR strap that works. Finally are the brake pads on Saris called C Performance at $20 the correct replacement? I am just in the process or respraying the base having deal with some rust spots, otherwise great indoor trainer. I wish I could make it free-wheel but don’t see how that can be done with Pro300PT . Many Thank from London, Ed

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